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CAMA Gets a Corliss Steam Engine
Part 6: Moving the engine frame into the Industrial Hall

The heavy engine frame is now prepared to be moved into the Industrial Hall.  With other large engines, we had the luxury of putting them into position before the building was completed.  With no roof, we could use a crane to lift parts into position. With the Nagle-Corliss engine however, the building was already built so use of a crane was out of the question.  We therefore had to work at ground level to move the heavy parts into position. This presented some interesting rigging issues that Ray deZara was quick to work out and put into practice.
Heavy duty dollies    
   engine on dollies
ABOVE:
Ray brought in some heavy duty dollies to set under the cylinder end of the engine.  Then, with the use of our fork lift we could now roll the engine frame into posiiton.
ABOVE:
Here, the engine is shown firmly attached to the industrial dollies. The engine has been rolled out into the open to allow for steam cleaning. 

 steam cleaning 
  forklift
ABOVE:
Here, years of built up grease, dirt and grime are removed with a thorough steam cleaning.
ABOVE:
Using the fork lift, the "light" end of the engine is slung from straps and then steered into the Industrial Hall.
into the IH 
   rolling into position
ABOVE:
The engine frame is now in the center aisle and aligned with the I-beam "tracks" that will be used to roll it into position on the foundation. In the middle foreground of this photo, the high pedestral for the outer main crankshaft bearing presents an obstacle. The engine must be rolled east into position north of this pedestal and then rolled south into it's final location on the foundation.
ABOVE:
The two large I-beams used to roll the engine east from the center aisle are visible in this photo. One is just visible in the lower lefthand corner of the photo, and the other is visible to the right of the center pedestral of the frame. The engine has already been rolled east and south into it's final location .  Wood cribbing is used to level the uneven surfaces between the various parts of the foundation.
cylinder closeup
i beams
ABOVE:
This photo shows the engine 'hovering' on wood cribbing over it's final resting location. The mounting bolts are just visible at various points below the frame.
ABOVE:
Using hydraulic jacks, the cribbing is removed and the engine frame is lowered onto it's foundation.  All the mounting bolts lined up very well. This photo also shows the I-beams used for rolling the engine from the center aisle to the foundation.
Alignment
final location
ABOVE:
Using shims, a transit, and a custom-made laser alignment tool, the engine is properly leveled and aligned with the outboard crankshaft bearing.
ABOVE:
The engine frame is leveled and 'floating' on steel shims about an inch and a half above the foundation.  This gap will be filled with cement grout which has the consistency of heavy cream. The grout will flow into the tubes surrounding the mounting bolts to immobilize them, thus locking the engine into position.
Grout forms
grout
ABOVE:
Forms are now built to contain the grout. In this photo, the grout has been poured on 2 of the three pedestrals of the main engine frame. 
ABOVE:
The grout is poured so as to encase the base of the frame. This will prevent any movement of the frame during engine operation. 

At this point,  restoration of the engine has begun, while awaiting installation of the flywheel.  Also, installation of steam lines to supply steam to the Nagle-Corliss is well underway.

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This page was updated on 8/11/08 by Jim Anderson